The Toyota Production System (TPS) is the gold standard for operational excellence, and experiencing it firsthand is invaluable for Lean practitioners. The Center for Lean Excellence offers the most comprehensive and immersive TPS Study Tour, providing unparalleled access to Toyota’s factories, expert-led workshops, and hands-on learning experiences. As a leading One-Stop Solution Provider for Smart Lean & Process Innovation, the Center for Lean brings a strong team and proven methodologies to guide organizations seamlessly through total lean transformation journeys.
TPS Study Tour
1.Exclusive Access to Toyota Facilities
Unlike generic TPS study tours, the Center for Lean has established strong relationships with Toyota, granting participants access to both Tier 1 and Tier 2 supplier factories, the Toyota Assembly Plant, and the Toyota Museum. This ensures a complete understanding of the entire supply chain and production ecosystem.
2.Expert-Led Workshops by Renowned TPS Specialists
in this TPS study tour, participants engage in workshops led by industry veterans, including former Toyota executives and Lean experts. Sessions on Obeya management, cost control, Just-in-Time (JIT) inventory, and Jidoka (automation with a human touch) provide deep insights into TPS methodologies.
3.Hands-On Learning and Practical Application
The tour goes beyond theory, allowing participants to engage in problem-solving exercises, gemba (on-site observation), and process improvement simulations. These hands-on activities help participants grasp TPS principles in real-world settings.
4.Cultural Immersion and Lean Mindset Development
Understanding TPS is not just about learning tools; it’s about adopting the Lean mindset. This TPS study tour includes cultural experiences like the Japanese tea ceremony, demonstrating discipline, respect, and attention to detail—key elements of TPS philosophy.
5.Digital Lean System Implementation Expertise
Beyond traditional Lean transformation, the Center for Lean excels in digital Lean system implementation, supported by an in-house software development team. This integration of technology enhances operational efficiency and allows businesses to scale Lean principles effectively.
6.Commitment to Lean Knowledge and Training
Center for Lean is dedicated to knowledge dissemination and professional development. It has trained over 1000 professionals in Lean methodologies and authored Lean Business Novel, which has sold over 5000 copies. This commitment ensures participants receive a robust educational experience beyond the study tour.
7.Sustainable Improvement and Leadership Development
Center for Lean is committed to creating sustainable year-on-year improvements in profit and loss (P&L). Additionally, the organization empowers individuals to become future-ready leaders capable of driving transformation independently, making Lean principles a lasting change within organizations.
8.Comprehensive Post-Tour Support
The learning doesn’t stop after the tour. The Center for Lean provides continued mentorship, online resources, and follow-up sessions to help participants implement what they’ve learned in their organizations.
Conclusion
For those looking to master the Toyota Production System, the Center for Lean offers the best-in-class TPS Study Tour. With direct access to Toyota facilities, expert-led workshops, hands-on learning, and ongoing support, this program provides a transformative experience that equips participants with the knowledge and skills needed to drive Lean excellence in their organizations.
