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Custom Digital Lean Operating System

Custom-Built for the Way You Do Lean

Why off-the-shelf Software Doesn't Fit Your Lean Culture?

Most Lean software forces you into a pre-defined box. Your company’s unique approaches to daily management, kaizen, and visual controls get lost in translation.

The result? Low adoption rates, frustrated teams, and software that becomes a burden rather than an enabler.

“We tried three different Lean software platforms before realizing we needed something built specifically for our processes.” Operations Director, Medical Devices Manufacturer

Generric SaaS

Custom LeanOS

"We bring the technology, expertise, and proven experience to build your Lean Operating System—your way"

A Dedicated Lean-Tech Development Team

We assign you a cross-functional team of Lean consultants, software engineers, and process analysts who work closely with your factory to build a digital system that mirrors how you implement Lean. This team becomes an extension of your organization—designing, building, and supporting your custom solution from day one.

Tailor-Made Lean Operating System

We don’t deliver templates, we help you build your own Lean Operating System, digitizing what’s repetitive and admin-heavy, while preserving what needs human insight. From Kaizen Management, Hoshin Planning, and Gemba Walks to Project Tracking and Daily Management, the system reflects your processes, not someone else’s.

Expertise + Benchmarked Best Practices

We assign you a cross-functional team of Lean consultants, software engineers, and process analysts who work closely with your factory to build a digital system that mirrors how you implement Lean. This team becomes an extension of your organization—designing, building, and supporting your custom solution from day one.

How We Build Your Lean OS

Our process is designed to deeply understand your operation, ensuring the solution fits like a glove.

Discovery

Understand your Lean system & pain points through on-site visits and stakeholder interviews.

Design

Refine existing modules and co-create new workflows, dashboards & features via interactive wireframing.

Build

Agile sprints with regular feedback loops to ensure we’re building exactly what you need.

Launch

Handover, training, and support to ensure your team gets maximum value from day one.

Our Existing Lean Modules

Kaizen Management

Digitize Kaizen for seamless idea submission, tracking, and impact analysis.

Gemba Walk

Enable structured, data-driven Gemba walks with real-time action tracking.

Lean Projet Management

Track improvement projects, problem-solving, and Quality Circle activities cross-functionally

See How Nebula Supports for Kaizen

Nebula's Kaizen system is powerful and proven, delivering results for many clients. Its standout feature, a Facebook-style Kaizen Wall, allows teams to view all Kaizens across the company, boosting visibility and employee engagement.

What Our Clients Acheive

Our clients see measurable improvements across their Lean implementation

↓ 40–60%

Lean Admin Time

Less time spent on paperwork, more on improvement

↓ 50%

Kaizen Cycle Time

Ideas to implementation, twice as fast

↑ 50%

Employee Engagement

Higher participation in problem-solving

Digitized

Audit & Compliance

Higher participation in problem-solving

100%

Ownership

Full control of your digital assets

“The system is tailored to Parnell’s needs, and the support from the Nebula team is excellent. They take our requests and jump on them straight away. They’re there every single day to support us.” – Benjamin King, Parnell Manufacturing in Sydney Australia

See It In Action

See How a Veterinary Pharma Company Transformed Kaizen in an FDA Environment

Veterinary Pharma Manufacturer - Sydney, Australia

This veterinary pharmaceutical company faced limitations with a paper-based Kaizen system, leading to inefficiencies and limited visibility across teams. SOP-linked improvements under FDA regulations were especially cumbersome and time-consuming.

Our Solution:

  • Digital Kaizen system via Nebula platform
  • Tiered point-based employee rewards
  • Cross-department collaboration and transparency
  • Real-time tracking and mobile access

Results: 370 Kaizens in 2 months, full digital transformation, high employee engagement, and seamless FDA compliance.

Download Use Case at Parnell Pharmaceuticals - Australia

An article written by Danish author Lars Lean for EFFEKTIVITET  Magazine in 2024

Built for Lean Leaders Who Want to Scale

Our custom Lean Operating System is designed for organizations serious about operational excellence.

Manufacturing Companies

From small operations to enterprise manufacturers looking to scale their Lean system digitally.

CI Managers

Leaders who understand the value of Lean but struggle with existing digital tools.

Lean Consultants

Offer digital solutions to your clients that reinforce your Lean implementation methodology.

Multi-Factory Operations

If you work across multiple factories, we help you standardize without sacrificing flexibility. Our platform can be configured to share common elements while accommodating local differences in processes and reporting structures.

Centralized Analytics

Local Customizations

Shared Best Practices

Regional Dashoards

Trusted Companies

Ready to Transform Your Lean System?

Our team will work closely with you to understand your unique Lean culture and build a system that amplifies it.

What happens next?

  1. We schedule a 30-minute discovery call
  2. We learn about your Lean processes and challenges
  3. We provide a proposal with timeline and pricing

Book a Free 30 Min Discovery Call

Book a 30-minute Teams call to explore our system and customization options. Our team is happy to connect and arrange a meeting at your convenience.